The Versatility of Inline X-ray Machines in Automated Production Lines

With more and more factories completing the transformation and upgrading of automated production lines, the demand for equipment intelligence increases, and a variety of supporting equipment needs to be updated accordingly. In order to control the quality of products, inline X-ray machines are often used for product failure analysis, and their non-destructive features are very effective in inspecting internal defects.

Application of Inline X-Ray Machine

The application of X-RAY inspection equipment in the production line is mainly divided into inline inspection equipment and offline inspection equipment. Compared with offline inspection equipment, an inline X-ray machine has obvious advantages. The inline X-ray machine is automatically judged by software to inspect defects, while offline X-RAY mainly relies on manual judgment. The former is more accurate and faster. The latter requires high professionalism and has a slow inspection speed, and cannot realize 100% non-destructive testing of products.

Data Storage Function

The inline X-ray machine's inspection data can be stored for easy traceability, and a manual review function can also be added. During batch inspection, the user can look at the inspection image on another computer and review the judgment. Due to the large number of products in the batch inspection, there are errors in the data statistics; at this time, the products can be coded. The inline X-ray machine is equipped with automatic scanning equipment at the loading port to prevent information from being misplaced and ensure the reliability of the inspection data.

Real-time Inspection for Improved Efficiency

One of the biggest advantages of the inline X-ray machine is its ability to perform real-time inspection. Traditional inspection methods often require a cumbersome process of stopping, disassembling, inspecting, and reassembling. The inline X-ray machine, on the other hand, can inspect products directly on the production line in real time, without the need for downtime, which greatly improves production efficiency. At the same time, due to the rapid inspection process, problems in the production process can be inspected in a timely manner, reducing the rate of defective products and further improving product quality.

High Degree of Customization

The inline X-ray machine's built-in carrier table and jigs and fixtures need to be selected according to the actual product characteristics, to facilitate its inspection angle to get the best inspection image. The most commonly used inline X-ray machine inspection images are mostly two-dimensional images, but there is also inline CT equipment to realize the enterprise's needs for three-dimensional inspection images.

In order to ensure the quality of the products, more companies require 100% inspection of the products on the production line. The inline X-ray machine can be customized according to the actual speed of the production line, optimizing the inspection speed and docking module. It also has a wide range of applications and scenarios.